papad procesing machines
Titled as Jas enterprise, we are a reputed name in the field of papad and roti making machines. Our company was incepted in 1990 with the brand name "jas" . Today we are one of the leading names indulged in the manufacturing of manual machine set, semi-automatic machine set, fully automatic machine set & diesel dryer machine. Our machines are manufactured using up-to-date technology and are user friendly, require low maintenance and are safe as per Indian and international food machinery law. Total quality management is the strategy of our company.
We offer widest range of papad and roti making machines of advance technology and premium quality at reasonable rates.
Automatic Papad Making Machine
Description of Automatic Papad Making Machine
Mixing ingredient is done in a separate mixer. The dough just needed to be loaded in hopper which passes on to the sheeter and gauge roller where thickness of the papad or applum can be adjusted. The food grade conveyor carries the round cut papad into the oven which is heated by electric, diesel, or LPG
At the outlet of the oven you get papads without any scrap or wastage.
Innovation and quality are the abiding values on which our company operates. We have initiated new standards that contribute in the growth of our organization. Moreover, we aim to provide complete satisfaction to customers by the way of our quality products excellent maintenance services.
Flow Diagram Papad / Mathiya / chorafali making
|5 to 7 kg/hr.||15 to 16 kg/hr.||40 Kg per hour and above plants|
Electrical continuous drying
Electrical or Diesel or LPG or CNG continuous drying
Key advantage of Automatic Papad Making Machine
- Unique and reliable design
- The Automatic papad making machines are highly effective as well as non-stop continuous process.
- Easier operation & less maintenance cost.
- Continuous production per shift and faster return on investment.
- Compact design, occupies very little space.
- A minimized power consummation by the way of friction loses. Low noise operation, no wastage of product and no pollution hazard.
- Very easy operations, requires no skilled labor.
Process of Papad Making Machine
Dough Mixer (Floor Kneading Machine) :
Description of Dough Kneader with Extruder
Papad can be manufactured from different varieties of pulses or there could be a combination of pulses as well. Adequate quantity of water is added in flour of pulses, common salt, spices and sodium bicarbonate and homogenous mixing is done to obtain dough. This machine would consist of heavy-duty stainless steel body with multi-purpose arms. Heavy-duty gears are providing to take the full load and to avoid damage to the mixer arms.
Dough Sheeter with rotary die cutting unit
Description of Dough Sheeter with rotary die cutting unit for papad, mathiya, chorafali
PA sheeter consisting of a heavy- duty frame with gauging rollers driven by a motor with gearbox arrangement would be providing. The hopper would be of Stainless steel with proper taper. The dough is smooth formed from the hopper in the form of a sheet and feed to the gauging rollers. The distance between the gauging rollers would be adjustable and this would depend on the desired thickness of the Papad, mathiya, cholafali. The rollers would be PVC coated (food-grade material). There would be an intermediate conveyor to feed the dough sheet to the cutting plant. The conveyor belt would be of food-grade material.
Rotary cutting unit of Papad Making Machine:
A rotary cutting unit would be fits on a roller for smooth and accurate cutting of Papad as per the desired sizes.
Continues Dryer for Papad
Description of Continues Dryer for Papad
An electric or LPG or CNG or Diesel drier would be use to dry the Papad. The Dryer casing would be reinforcing by means of M. S. sections to make it sturdy. Temperature digital meters would be provide at different places in the oven. Above 15 to 16 Kg/hour pant, we will supply laminator type along with the sheeter and extruder process will be omits. Drier can also supply with diesel fired or liquefied petroleum gas instead of electric fired system for reducing daring cost.
Application of papad making machine
This machine can produce papad, disco papad, Mathiya or Mathia, Chorafli etc...
|Plant Types||Mini||Light||Heavy Duty Model|
|sheeting roll size||12 Inch||16 inch||18 inch, 22 inch, 24 inch, 27 Inch width|
|Production Capacity||5 to 7 Kg Per Hour||15 to 16 kg/hr.||40-150 kg per hour (Standard Production)|
|total Power Load for sheeter, & rotary cutting unit||1.5 H.P.||2 H.p.||2H.P. to 15 H.P.|
|Dryer||Not Applicable||For Drying Papad with single Heat Exchanger||For Drying Papad with Single and Double Heat Exchanger(Export Quality)|
|Dryer Type||Not Applicable||6 layer hot drying||12 layer Dying type
6 layer Hot Drying
6 layer cold Drying
|drying System||Not Applicable||Electric||Diesel, Electric, Gas Firing System|
|Power Load for Dryer||Not Applicable||7.5 Kw.||4.5 H.P. (Max.)|
|Diesel Consumption||Not Applicable||Not Applicable||3-6 litre. Per Hours|
|Total Space Requirement for Automatic Papad Plant||6 feet X 1.5 feet X 6 feet||18 Foot X 2 Feet X 7 Feet||75 Feet length x 20 to 31 (Inch)Width X 10 to 12 Feet Height|
Section View of Automatic papad machine
Standard accessories of Papad Making Machine
- Dough Kneader
- Rotary Cutting Units
- Dryer ( Please note that 5 to 7 Kg. per hour plant can not supply with dryer. & 15 to 16 kg. per hour plant cannot supply with diesel fired or liquefied petroleum gas instead of electric fired ).
Extra Accessories Of papad Making Machine
- Suitable miniature circuit breaker with 3 meter cable & 3 pin top for single Phase Electric Motors.
- starters, main switch, ampere meter, capacitor for Single Phase Electric Motor.
- Extra die Rolls.